(FSW) FRICTION STIR WELDING

The Cystir motor spindle and the 2-axis welding head are specifically designed for friction stir welding to create a perfectly fused conjunction between similar and non-similar metals.

As a result, the Cytec friction stir welding technology achieves a perfect
state of plasticity and a strong conjunction between different materials.

Friction Stir Welding with the Robot CyStir Motor Spindle

FSW fork-head. Specially designed for gantry systems

The Applications Friction Stir Welding

  • Aircraft Engineering

  • Space travel

  • Defense

  • Aircraft industry

  • Automotive industry

  • Fuel tanks

  • Atomizer
  • Aggregate

  • Coil joining

  • Connection of deck plates

  • …and many other production parts in different markets

CYSTIR Spindle Technical Overview

MOTOR SPECIFICATION

CYSTIR Motor Spindle Comparison
Specification CYSTIR 17 kW
Robotic Head
CYSTIR 24 kW
Robotic Head / Forkhead
CYSTIR 42 kW
Forkhead G30
Power (S1/S6) 17 / 20 kW 24 / 31 kW 42 / 53 kW
Torque (S1/S6) 40 / 48 Nm 56 / 73 Nm 400 Nm
Rated Speed 4,000 rpm 4,050 rpm 1,000 rpm
Max Speed 9,000 rpm 5,000 rpm 7,000 rpm
Current (S1/S6) 48 / 57 A 42 / 54 A 200 A

OPERATING DATA

Specification CYSTIR 17 kW CYSTIR 24 kW CYSTIR 42 kW
Max. Axial Load 15 kN 15 kN 40 kN
Max. Radial Load 5 kN 5 kN 20 kN
Weight 88 kg 95 kg 350 kg

CLAMPING SYSTEM

Specification CYSTIR 17 kW CYSTIR 24 kW CYSTIR 42 kW
Tool Interface E63 / A63 HSK HSK-A100 (Ø125)
Clamping Force 22 kN 22 kN 40 kN
Clamping Pressure 55 bar 55 bar 75 bar
Clamping Monitoring CyCon K11 CyCon K11

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